The 5-axis foam CNC router is widely utilized for applications such as rapid prototyping in the automotive and marine industries, crafting impeller and vane molds, producing propeller molds, machining complex cavity parts, manufacturing injection molds, and creating intricate models from wood or foam. Its versatility makes it ideal for handling diverse and unique tasks.
3D CNC Router for Foam Wood Statues
The 3D foam cutter, designed for producing foam sculpture props and statues for sale, is capable of completing highly intricate and detailed 3D parts with exceptional accuracy. This capability makes the 5-axis CNC foam router machine an indispensable tool for rapid prototyping in the automotive industry, where precision and complexity are critical.
This advanced machine operates with five axes to ensure maximum versatility: the traditional X, Y, and Z axes, complemented by the A-axis and C-axis for enhanced maneuverability. The A-axis can pivot up to ±120° around the X-axis, allowing for the creation of angled and curved surfaces with ease. Meanwhile, the C-axis offers a full rotational range of ±360° around the Z-axis, making it possible to produce complex shapes and geometries that would be difficult or impossible with standard machines. Together, these features enable the 5-axis CNC foam router to handle challenging designs, ensuring it meets the demands of modern manufacturing and prototyping needs.
Features of 3D Foam Cutter for Foam Sculpture Props & Statues
- Generous Working Area: With a working envelope of 2000x3000x900mm, the Z-axis travel extends up to 1.5 meters, providing ample space for large-scale 3D surface processing and protection.
- Advanced 5-Axis Head: Equipped with a high-performance Hiteco water-cooled spindle and HSK F63 tool holder for enhanced cutting and machining precision.
- Precision Taiwan SYNTEC Servo Drive: Featuring a 1.5KW servo motor, ensuring smooth, reliable motion control for optimal performance.
- SYNTEC Control System: A robust Taiwan SYNTEC control system that supports both 5-axis operations and automatic tool change (ATC) functionality, offering full automation and versatility.
- High-Quality Gear and Screw System: Helical rack gears for the X and Y axes combined with Taiwan TBI ball screws for the Z-axis, ensuring superior precision and stability during machining.
- Dual Taiwan HIWIN Linear Guides: Equipped with four Taiwan HIWIN #35 linear guides on the Y-axis (two on each side), ensuring enhanced load capacity and smooth movement.
- HIWIN Linear Guides for X and Z Axes: The X and Z axes are fitted with Taiwan HIWIN #35 linear guides, offering precision and durability for high-accuracy tasks.
- High-Precision Taiwan TBI Ball Screws: Taiwan TBI ball screws ensure exceptional accuracy and smooth motion across all axes for intricate machining operations.
- Comprehensive Dust Management: Includes a dust hood for the axes and a dust collection system with hood and piping for efficient removal of debris, ensuring a clean and safe work environment.
- Sturdy Gantry and Frame Construction: Built with a heavy-duty gantry and structure using 12mm thick steel, ensuring long-term durability, stability, and support for large workpieces.
Application of 3D CNC for Foam Sculpture Props & Statues
Automotive Industry: Ideal for crafting unibody vehicle components, interior assemblies, luggage carriers, sunroof rails, and bumper structures.
Aerospace Sector: Specialized in manufacturing molds and patterns for parts, propeller fabrication, and turbine blade production.
Rail Transit Applications: Used for creating train head covers, roof deflectors, interior panels, control consoles, and integrated restroom units.
Wind Energy Industry: Excels in producing blade molds and nacelle cover molds for wind turbines.
Foundry Applications: Suitable for wooden patterns, lost-foam casting molds, composite molds, and sand mold production.
Marine and Boating Industry: Perfect for developing plug molds, deck molds, hull molds, and trimming fiberglass molds.
Composite Material Processing: Compatible with materials like GRC, GRP, FRP, ABS, EPS, plastics, clay, epoxy, and other composites.
Sculpture and Themed Creations: Used for designing theme park installations, movie props, life-like sculptures, and other artistic projects.
Furniture Industry: Ideal for producing mortise and tenon joints, solid wood curves, handrail elbows, staircase newels, and chair backs.
Bathroom Product Manufacturing: Supports the production of molds for bathtubs, basins, toilets, and various gypsum products.
New Energy Solutions: Effective for crafting molds and boxes for new energy battery systems.
3D Modeling Applications: Suitable for creating any type of 3D shapes, including architectural models and real estate prototypes.
FAQ of 3D CNC Machine For CNC Modeling Prototype
What materials can the Custom 5-Axis CNC machine process?
This machine can handle a wide variety of materials, including wood, plastics, aluminum, stone, Styrofoam, metals, and composites, making it suitable for a diverse range of applications.
What types of projects is this CNC machine suitable for?
The machine is designed for creating 3D prototypes, complex curved surfaces, molds, sculptures, automotive components, and other detailed models that require multi-axis precision.
How precise is the Custom 5-Axis CNC machine?
The machine delivers high precision, offering an accuracy of up to ±0.05mm, ensuring intricate details and smooth finishes in complex 3D models and prototypes.
What is the max working area of 5-Axis CNC machine?
The machine offers a generous working area of up to 2000x3000x900mm, with the Z-axis travel extending up to 1.5 meters, accommodating large and intricate projects.
What industries benefit from using this 5-axis CNC machine?
This machine is ideal for industries such as automotive, aerospace, mold-making, furniture manufacturing, medical device production, entertainment, and more.
Comment:
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