4 Axis CNC Router for Foam, Aluminum, Wood Mold Processing

The 4 axis CNC router has become an indispensable tool in the fields of mold processing and fabrication. Whether working with foam, aluminum, or wood, these machines offer unparalleled precision, versatility, and efficiency.

4 Axis CNC Router

A 4 axis CNC router is a computer-controlled machine that can move along four different axes: X, Y, Z, and an additional rotational axis (A-axis). This additional axis allows for more complex and intricate cuts, making it ideal for mold processing and other detailed fabrication tasks.

The 4 axis machining centre at a good price, provide several configurations to meet different requirement, perfect for several kinds of foam and mould router, the innovation model designed by iGOLDENCNC, combined with a competitive set of configurations. Hot applications include:

>Carving all kinds of non-metal materials processing such as foam, lost foam, automobile foam mold, yacht mold, large ship wooden mold, cast wooden mold, engineering plastic materials, aviation wooden mold, propeller, train wooden mold, etc.
>Foam processing of automotive stamping molds, casting wood molds, automotive interiors, processing of engineering plastic materials;
>Other industry molds: electrical appliance molds, lighting molds, ceramic sanitary ware, three-dimensional curved surfaces for large musical instruments, instrument molds, home appliance molds, air-conditioning molds, automotive molds, automotive interior molds, automotive bumper molds, automotive instrument table molds, etc.

Benefits of Using a 4 Axis CNC Router for Mold Processing

Precision and Accuracy

4 axis CNC routers offer exceptional precision and accuracy, allowing for the creation of intricate designs and complex shapes. The computer-controlled movements ensure consistent and high-quality cuts.

Versatility

These machines can work with various materials, including foam, aluminum, and wood. This versatility makes them ideal for a wide range of mold processing projects.

Complex Geometries

The additional rotational axis (A-axis) allows for the creation of complex geometries and detailed features that would be difficult or impossible to achieve with traditional 3 axis routers.

Efficiency

4 axis CNC routers can operate at high speeds, significantly reducing production time. The automation of the cutting process allows for continuous operation, increasing overall productivity.

Material Efficiency

CNC routers minimize material waste by producing precise cuts and shapes. This efficiency is particularly beneficial when working with expensive materials like aluminum.

4 Axis CNC Router for Foam Parameter

Applications of 4 Axis CNC Routers in Mold Processing

4 axis CNC routers are used in various applications within mold processing, including:

• Foam Molds: Creating detailed foam molds for casting and prototyping.
• Aluminum Molds: Fabricating precise aluminum molds for injection molding and other manufacturing processes.
• Wood Molds: Producing custom wood molds for casting, forming, and other applications.
• Prototyping: Rapid prototyping of complex designs and geometries.
• Custom Tooling: Creating custom tooling and fixtures for specialized manufacturing processes.

Choosing the Right 4 Axis CNC Router for Mold Processing

Consider Your Needs

Identify the specific requirements for your mold processing projects, such as the types of materials you will be working with, the complexity of the designs, and the production volume. Choose a machine that meets these needs.

Machine Size and Capacity

Consider the size of the materials you will be cutting and choose a machine with an appropriate bed size and cutting capacity. Larger machines can handle bigger projects, while smaller machines are suitable for detailed work.

Spindle Power

The spindle power determines the cutting capability of the CNC router. Higher power spindles can cut through thicker and harder materials more efficiently. Choose a spindle power that matches your specific cutting requirements.

Software Compatibility

Ensure the CNC machine is compatible with the CAD and CAM software you plan to use. Compatibility ensures seamless design and toolpath generation.

What is the 4 axis CNC Router?

4 axis CNC router is an automatic computer-controlled machine tool whose spindle rotates 180° along the X-axis or the Y-axis to do 3D arc milling and cutting, which is based on the ordinary 3 axis machine tool. 4th axis CNC router is an automated machine tool kit with computer numerical controller for relief carving and sheet cutting, as well as adding the fourth axis (rotary axis) for 3D cylinders milling.

In addition, the 4-axis CNC machine is divided into four-axis three-linkage and four-linkagel, not to say that the rotation is added, it is a four-axis linkage machine tool, and a computer-controlled system with a rotating axis and a four-axis linkage can be called as a real 4 axis CNC machine. Because of the rotation movement of the 4th rotary axis, 3D machining of cylindrical, arc, and circular surfaces is realized.

A real 4-axis machine tool can cut wood, foam, stone, white marble, human body, Buddha statues, sculptures, handicrafts, furniture. 4-axis is refer to X-Y-Z-A, X-Y-Z-B or X-Y-Z-C, 4 axis are linked, the four axis can work at the same time. If the machine has only three feed axes (X, Y, Z), the Y-axis can be manually replaced with a rotating axis, and it can only be three-axis linkage at most. This is a 4th axis CNC machine, and it is also the usual fake four axis. In terms of use, it can process planes, reliefs, and cylinders. If the machine has four feed axes (X, Y, Z, A), it can be processed with four-axis linkage, and can process planes, reliefs, cylinders, non-standard three-dimensional patterns, and corners of 3D patterns.